Customer Success Stories

See how industrial facilities around the world use OptiZeus SCADA to improve operations, reduce costs, and achieve compliance.

Water & Wastewater

Municipal Water Treatment Plant

Challenge

12 remote pump stations with no centralized monitoring. Operators drove 200km daily for manual checks with no alarm notification system, leading to slow response times and regulatory risk.

Solution

OptiZeus SCADA with Modbus TCP connections to 12 RTUs, mobile PWA for remote access, SMS/WhatsApp alarm notifications, and historian for automated regulatory reporting.

Results

85%
Reduction in site visits
40%
Faster alarm response
100%
Regulatory compliance
4 mo
Time to ROI
Manufacturing

Automotive Parts Manufacturer

Challenge

3 production lines with different PLC brands (Siemens S7, Allen-Bradley) and no unified view. OEE was calculated manually on spreadsheets, hiding real inefficiencies.

Solution

OptiZeus SCADA with S7 and Ethernet/IP protocols, real-time OEE dashboards, ISA-18.2 alarm management, and historian trending across all lines.

Results

15%
OEE improvement
60%
Less unplanned downtime
1
Unified view, all lines
2 min
Alarm response (was 12)
Pharmaceuticals

Pharmaceutical Batch Processing

Challenge

FDA audit findings on paper batch records. No electronic signatures, and manual data integrity checks consumed 20+ hours per week, risking non-compliance.

Solution

OptiZeus with ISA-88 batch control, 21 CFR Part 11 e-signatures, GAMP5 validation package, and fully automated electronic batch records.

Results

0
FDA findings on e-records
90%
Faster batch record review
100%
Audit trail coverage
3
Consecutive FDA inspections passed
Energy

Solar Farm Network

Challenge

5 solar farms across 3 regions with different inverter brands. No centralized performance monitoring and slow fault detection led to significant energy losses.

Solution

OptiZeus multi-server deployment with OPC UA, real-time energy dashboards, AI anomaly detection for inverter performance, and mobile PWA for field technicians.

Results

12%
Increase in energy yield
1
Centralized control room
30%
Fewer equipment failures
24/7
Mobile monitoring

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Join facilities worldwide that trust OptiZeus SCADA for mission-critical operations.