Manufacturing

SCADA for Manufacturing & Production

Gain complete production visibility with real-time dashboards, OEE tracking, and multi-protocol PLC connectivity. OptiZeus SCADA unifies your factory floor into a single, actionable view.

Challenges & Solutions

Solving Manufacturing Challenges

From production blind spots to protocol fragmentation, OptiZeus has you covered.

Production Visibility

Challenge: Operators rely on walk-arounds and paper logs to understand line status.

Real-time synoptic displays show every line, machine, and sensor on a single screen. Drill down from plant overview to individual tags instantly.

Downtime Tracking

Challenge: Unplanned stops go unrecorded and root causes are never analyzed.

Automatic downtime detection with reason-code entry. OEE dashboards calculate availability, performance, and quality in real time.

Quality Control

Challenge: Quality deviations are caught late, causing scrap and rework.

Configurable quality alarms trigger instantly when process parameters drift. Historian trending lets engineers pinpoint exactly when and why quality shifted.

Multi-Line Monitoring

Challenge: Each line uses different PLCs and protocols, creating data silos.

Native support for Siemens S7, Allen-Bradley EIP, Modbus, and OPC UA. One unified platform for all your production lines.

Key Features

Built for the Factory Floor

Everything manufacturers need to monitor, control, and optimize production.

Production Line Monitoring

Real-time visibility into every machine, conveyor, and process step.

OEE Dashboards

Live OEE, availability, performance, and quality metrics per line.

ISA-88 Batch Control

Recipe management, phase sequencing, and batch reporting to ISA-88.

Quality Alarms

Instant alerts on SPC violations, out-of-spec readings, and equipment faults.

Multi-Server Deployment

Scale from a single plant to multiple facilities with centralized management.

Protocol Support

Siemens S7, Allen-Bradley EIP, Modbus TCP/RTU, OPC UA, BACnet, and more.

Ready to transform your factory visibility?

See how manufacturers use OptiZeus to reduce downtime and improve production efficiency.